6. Conclusions
The following points highlight the main outcomes and conclusions extracted from the test results:
(1) The cracks observed on the surface of concrete blocks were parallel to the reinforcement bars and varied from two to three cracks depending upon the spacing between the reinforcing bars, and the corrosion level. The width of cracks increased with corrosion stages reaching a maximum of 1.1 mm after the last stage.
(2) The global mass loss of steel reinforcement due to corrosion increased from 2.4% at first to 5.6% at the final stage.
(3) The bond stress-slip relationship of various pull-off specimens maintained the same curve shape, regardless of the CFRP sheets’ geometric characteristics or corrosion cracking extent. It showed linear behavior after imitation of slippage until a point representing about 50% of ultimate bond stress before became nonlinear until failure.
(4) The reinforcement corrosion reduced bond characterizes, namely, bond strength, bond stress at slippage, ultimate slippage, bond stiffness and bond toughness between CFRP sheets and concrete with corroding steel by as much as 41, 83, 68, 44, and 67%, respectively.
(5) The impact of corrosion cracks was more detrimental as bond length and width was decreased; especially at first and second corrosion stages. After the third stage, the magnitude of reduction in bond characteristics was either unaffected or slightly affected by CFRP sheet’s geometric properties.
(6) The failure mode for pull-off specimens, having reinforcing steel bars spacing of 30–40 mm (corresponding sheets’ bond length of 90 and 120 mm), changed from skin peeling-off to concrete cover detachment at the last stage.