5. Conclusions
An experimental optimization study was implemented in this research to investigate the effect of internal strengthening of foam-filled 2 4 rectangular tubes made of CFRP. Six different strengthening schemes were adopted in addition to the original baseline configuration. The internal strengthening was carried out by fabricating different cross-sections using 1 2 rectangles, hats, and I-beams made of CFRP. The manufacturing sequence started with arranging and gluing the strengthening inside the 2 4 rectangular tubes and then pouring in the two-part foam system. The proposed configurations were subjected to compression loading up to final densification at a test speed of 15 mm/min. The results showed that any strengthening with the proposed methodology advantageous to the load carrying capacity. A minimum improvement of 13% was achieved for configuration D (with two hats and two I-beams) in the peak load. An improvement of up to 100% was observed for configuration E (four hat beams) in the peak load. Similarly, the improvement in the mean crushing load reached 100% for configuration F specimens. The stability of the crushing process, as measured by the CFE and CLS, did not show a clear improvement, as the load-displacement plot did not exhibit stable crushing. The energy absorption (E) showed significant improvement (up to 100%) for some strengthening arrangements. All of the proposed arrangements resulted in improvement in the quantity of the energy absorbed. For the normalized energy ES, some of the configurations showed improvements of 22.5%. In contrast, for configurations B, C, and F, there were no recorded improvements in the specific energy absorbed, which reveals that the improvement in the energy (E) was due to the increase in the specimen weight.